With the rapid development of science and technology, modern transformer winding machines have integrated electrical control, mechanical transmission, photoelectric detection and many other technologies, so the difficulty of setting up and debugging has also increased greatly.
The following will introduce the functions and common debugging methods of the cnc transformer winding machines.
Familiar with equipment functions and winding process
After purchasing the cnc winding machines, you first need to energize and run without load.
This process can check whether the winding machine is running smoothly and whether there is abnormal noise.
As a debugger, you should check each one by referring to the winding machine manual during the process. Whether the function is effective or not.
It is also a process of familiarizing with the equipment.
After getting familiar with the equipment function, you should find out the corresponding equipment function according to the winding process of your own product.
check whether the function of the equipment is consistent with the winding requirements according to the process.
It should be noted that the allowable wire diameter, maximum load, wire guiding width and accuracy of the equipment.
These parameters are the basic data to determine whether the equipment and winding requirements meet.
2. Setting and data measurement of equipment accessories
After the commissioning personnel are familiar with the equipment functions and parameters, they also need to measure the tension adjustment of the cnc winding machines and the data of the winding mold.
Generally, The greater the diameter of the wire used for winding, the greater the tension required.
The equipment of different manufacturers The tension adjustment range is different.
The tension required to use aluminum wire and copper wire is also different.
Aluminum wire of the same wire diameter requires less tension than copper wire.
Excessive tension adjustment will cause the diameter of the wire actually wound on the mold to become smaller.
If it is a thin wire, it will be broken, knotted, etc.
If the tension is too small, the coil will be swollen and the wire guiding will be messy.
Therefore, tension adjustment is a critical setting, Different wire diameters have safe tension ranges.
The safety tension range is described in detail in the book “Enameled Wire Safety Tension”. The debugger should be carefully read.
It is necessary to pay attention to the width and height of the mold and whether it matches the winding rod when measuring the winding mold.
If the winding mold is too tight, will effect the loading and unloading of the mold, and too loose will cause the mold to shake and affect the wire guiding effect.
3. Introduction to common functions of cnc transformer winding machines
The common functions of the cnc transformer winding machines are the preset number of turns, automatic parking, forward and reverse winding, etc.
In actual use, a few points should be paid attention to.
1.The slow parking function means that the equipment runs slowly before ending the winding sequence. This function can reduce the impact on the brakes and make the equipment smoothly end the winding.
especially the winding process that requires precise positioning. This parameter must be set.
According to the operating speed of the equipment, the parameter should also be adjusted accordingly. General conditions are 2 to 5 turns.
- wire guidingdirection and winding direction.
These two parameters are the setting of the displacement direction of the winding and the rotation direction of the spindle.
The wire guiding axis and the spindle of the automatic winding machine are controlled by the controller. There is a specific linkage relationship.
The wire guiding direction of the spool must be clarified when setting.
The above is the debugging method of the transformer winding machine we have introduced for you. We will provide the necessary guarantee for your development with high-quality service.