cnc busbar machine

cnc busbar machine with servo gauging system uses a CNC system to control the servo motor, which can realize automatic material blocking and positioning for punching, shearing, and bending, CNC angle calculation, Z-bend calculation, calculation of unfolded material length, angle compensation, inertia compensation, press bending and pressure maintenance, and automatic start and stop of the main machine.

Usage

This machine uses a CNC system to control the servo motor, which can realize automatic material blocking and positioning for punching, shearing, and bending, CNC angle calculation, Z-bend calculation, calculation of unfolded material length, angle compensation, inertia compensation, press bending and pressure maintenance, and automatic start and stop of the main machine.

Main features:

This machine is equipped with three working stations (units): punching, shearing and bending. The three stations work sequentially. The punching station is a turret structure. Its main function is to process copper and aluminum busbars of different specifications. When working, you only need to select the corresponding processing station to conveniently and quickly perform various processing on the copper and aluminum busbars, such as shearing, punching (round holes, oblong holes), flat bending, vertical bending, embossing, reverse flattening, twisting, etc.

3(1)It combines punching, bending and cutting together as well as some other functions such as embossing, twisting, flattening, pressing tie-in, etc.
Three electric motors and pumps make sure that workers can operate the cutting unit,punching unit and bending unit at the same time.

(1)Cutting unit:The shearing unit adopts a high-precision double-column linear slide double-knife shearing structure. The upper knife and the lower knife are installed vertically and parallel to each other, ensuring that the cut is smooth and no waste is generated. The double-sided knife edge fully utilizes the mold material and is used for a longer time.

(2)Punching unit:The punching station adopts an enlarged turret-type six-mode integral turntable made of ductile iron material. The turntable has a diameter of 400mm (the turntable is an integrated part, and the mold mounting holes are processed by a CNC machining center with high precision. The clearance between the mold and the turntable is 0.00-0.03mm), which improves the concentricity of the mold and extends the service life of the mold. Moreover, there is no need to frequently replace the mold during use, which improves work efficiency.

(3)Bending unit:
CNC PLC control system,just input a angle on the touch screen, it can be bending automatically.Angle bending accuracy: +/- 1°
double worktable.ensures three unit can real working at the same time.
③The bending unit adopts closed bending, and the force output point and the force receiving point are connected by a 50mm thick beam. The mechanical strength is greatly enhanced compared to the open bending.
④The bending station can realize U-shaped bending function, and the minimum distance between two bends is 50mm.

(4)The oil cylinder is made of international standard material and is protected by eight imported sealing rings to avoid oil leakage after long-term use and extend its service life.

(5)The hydraulic oil tank is welded with 3mm steel plate and phosphating treated to prevent the hydraulic oil from deteriorating during long-term use.

(6)The hydraulic oil pipe adopts the national standard A-type connection method, which is durable and easy to maintain.